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Aqua Control Systems |
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| Aqua Control System
is a company governed by four engineers. We are
manufacturing "WATER FLOW REGULATOR",
"MOULD TEMPERATURE CONTROLLER", QUICK
RELEASE COUPLING", "MOULD CHILLER",
"HOPPER DRYER", "ROBOT AS A TAKE
OFF UNIT" etc. These all are auxiliary equipments,
which are widely used in plastic injection moulding
industries. We have enough excellent experience
of usage af aforesaid products. We have enough in
house machinery facilities to manufacture all above
said product.. |
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| Aqua Mould
Temp. Controller And Chiller |
 AQUA
CONTROL SYSTEM is pleased to
announce our new product of
water controller unit "DOLPHIN"_
ACS 15 series and chiller.lt
is widely used in plastic industries
eg INJECTION MOULDING INDUSTRIES
for Mould Temperature controller
(MTC),EXTRUSION INDUSTRIES chilled
roller Temperature controller
and in CHEMICAL INDUSTRIES for
chilled water circulation
APPLICATION:
1.Water is common denomiator for every living thing on the earth. Water seeps through the soil and rocks and all the while it keeps on collecting a number of largely undesirable elements such as hardness agent,
odour & chemical pollutant due to industries, DOLPHIN-ACS 15 will remove hardness from your water by passing through high exchange capacityion exchange base resin media within permissible limit
(350 ppm to less than 5 ppm).
2.Numerous industrial processes run by supply and dissipation of heat surplus process heat is here drawn off by cooling with cold water from the customer.High performance water cooled compact chillers of the
DOLPHIN-ACS 15 range increase productivity, shorter cycler times and reduce manufacturing cost. The resulting good level of efficiency causes low operatig costs,high reliability of operation and long life
3.In fact chiller have some limitation in temp.exactness.lt can work within 5*C to 10*c temp.different. Now it is necessary to use exact *C tempered water to get best performance in Injection Moulding Industries,Extrusion Industries as well as Chemical Industries while processing.DOLPHIN-ACS 15 take over this important task. In Injection Moulding Industries Mould temp.play an important roll to produce best Moulding.In Extrusion Industries the chilled roller should work within short temp. diffence say +/- 1*C. to get better performance. In this part of DOLPHIN-ACS 15 Water temp. range is 25*C-80*C.
Microprocessor controlles developed especially for the application guarantee an exact temp. control. The compact design allows the installation even in case of restricted space.
| STANDARD
FEATURE |
| 1.
Remove Hardness
from your water
within 350 ppm to
less than 5 ppm. |
| 2.
Large insulated
stainless steel
tanks. |
| 3.
Level electrode
as dry running protection. |
| 4.
Protection of cooling
circuit by high
orotection. |
| 5.
Electrical circuit
accommodating all
necessary power
and control components. |
| 6.
Single phase prevention. |
| 7.
Short circuit breaker
(MCB) for electrical
safety |
| 8.
Maintenance free
high power circulation
pump. |
| 9.
Automatic water
refeeding. |
| 10.
Compact controller
with high setting
accuracy. |
| 11.
LCD display of set
and actual values. |
| 12.
Filter in cooling
as well as hot water
circuit. |
| 13.
Parts in contact
with water of corrosion
resistance material. |
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| Technical
Data |
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| Model |
:DOLPHIN-ACS
15 |
| Nom.COoling
Capacity (KCAL/HR) |
:4500 |
| Chilled
Pump Pressure(KG/CM2) |
:1.8 |
| Circulating
Medium Max.(TEMP.0C |
:water:80
c /Oil:150 C |
| Hot
Water Pump Pressure(KG/CM2) |
:1.8 |
| pumP
Motor |
:Chilled
:0.4 KW/HOt:0.4KW |
| Max.Tank
Volume |
:Chilled:25
lt.HOt:25 lt. |
| Operating
Voltage |
:3
Ph-415 V-50 Hz |
| Tota
Connected LOad |
:5.5
KW |
| Dimension
(LxWxH) mm |
:1425
x 660 x 1640 |
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| Water Flow
Regulators For Mould Cooling |
| Why Use This
Unit? |
| Do you know
? How many problems are caused
in plastics processing, while
not regulating the flow pf
cooling water? |
| INJECTION
MOULDING |
| Short
Short : Mould
is, Ununiform mould temp. |
| Sink
Marks : Product
too hot when ejected. |
| Brittleness
of Components:
Mould surface is too cold. |
| Bubbles
and Voids : Condensation
on cavity surface. |
| Surface
Lamination :
Mould surface is too cold. |
| SURFACE
waviness(Pits.orangeped.wrinkles):
Mould surface is too cold. |
| Warping:
Mould cooling uneven. |
| Poor
Weld Line: Mould
toocold. |
| Dimemsional
Variations: Ununiform
mould temp. |
| Gate
Smear: Mould
temp. not enough. |
| BLOW
MOULDING
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| 1.
Poor Gloss:
MOuld is too cold. |
| 2.
Rocker Bottoms:
Insufficient mould
cooling. |
| 3.
Parts Sticking:
Mould too hot. |
| 4.
Rough Grain
Surface :
Mould temp. very
high. |
| 5.
Warpage:
Insufficient cooling,
Non-Uniform cooling. |
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| THERMOFORMING
:: |
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1. Chill
Marks:
Mould too cold. |
| 2.
Warping:
Improper cooling. |
| 3.
Blush or
Change in Colour
Intensity:
Mould is too cold. |
| 4.
Bad Surface
Marking:
Mould is cool. |
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| PET
BOTTLES
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| 1.
Short Shot: Improper
cooling. |
| 2.
Crystalline Haze:
Check for proper
cooling. |
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| PET
PREFORM: |
| 1.
Splay Marks:
Prevent condensation. |
| 2.
Preform Sticking
and Destoring:
Decrease mould temp. |
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| OPERATION
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| Flow
regulators provide exact
control of waterflow to
different cooling circuits.
Visual indication of
the waterflow in each
cooling zone and thereby
exact and quick reproducibility
after mould changes. |
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| ADVANTAGES
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| Simple
and compact design. |
| Dependability
due to robust construction,
all working parts including
brass control valves for
supply and return. |
| Precise
control and perfect seal
of each circuit. |
| Easy
connection for water supply
and return on the side
of the manifold and of
each cooling circuit,
by hose nipples. |
| Easy
cleaning of indicating
pipes as they are quickly
removable vie bayonet
coupling. |
| Suitable
for open and closed cooling
circuits. |
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| The
essential equipment
for every Injection
MOulding,Blow moulding
& Thermoforming
machine.. |
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| The
Essential equipment
for every injection
moduling, Blow Moduling
& Thermoforming. |
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| The
Essential equipment
for every injection
moduling, Blow Moduling
& Thermoforming. |
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| Aqua
Robot Technology |
-The
new Aqua robot can be
configured with the
vertical arm as well
as the kickstroke assembly
made of light weight
alu. Alloy Material.
-The new light weight
constructino offers
several advantages in
the robot technology. |
| A/U AlLLOY cONSTRUCTION: |
| 1
Reduces the weight
of moving mass
while simultaneously
providing extreme
stiffness. |
| 2.
Reduces the part
removal type the
robot to the absolute
minimum. |
| 3.
Guarantees maximum
utilization of
the molding machine. |
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| The
Essential
equipment
for every
injection
moduling,
Blow Moduling
& Thermoforming. |
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| Mould Water Chiller |
| We are one of the leading manufacturers, suppliers and exporters of mould water chillers of supreme quality. These mould water chillers have following features: |
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FEATURES: |
| - Highest safety features by electrical and electronics interlocking also by electrically operated water level switch |
| - # Easy to use operator interface |
| - # A new system for stability and economy |
| - Robust construction and aesthetic look out |
| - Precise temperature control and pressure control |
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| RANGE STARTS FROM: 0.5 TR TO 20TR. |
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| Specification Of Chiller |
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Note:
1.The above models are with R-22 as a refrigerant.
Nominal cooling capacity is according to
Inlet chilled fluid temperature 12º C
Outlet chilled fluid temperature 7º C
Inlet cooling air temperature 30º C
Outlet cooling air temperature 38º C
2.Working range:
The temperature range of chilled fluid is from 5º C to 35º C.
Temperature difference between inlet and outlet chilled fluid is 3º C to 8º C.
It is better to use the chiller while the ambient temperature at or below 35º C.
We reserve the right to modify the above dimensions or parameters without further notice. |
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| Mould Temperature Controller |
| We offer superior quality mold temperature controllers, which are indispensable for plastic industry. These controllers find application for manufacturing different types of plastics materials. During the process of molding , the temperature can be preset to the proper requirement. The injection molds are preheated to the preset temperature and do not require trial shot. Raw materials can be avoided being wasted during pilot shots. |
| Features: |
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Micro-computer controlling system. |
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Short heating or cooling time |
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Stable temperature |
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Inside pipe with safety explode-proof valve |
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Medium circulation pipe with pipe block. |
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Safety protection and errors indication system for easy operation & maintenance |
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| WATER MANIFOLD |
ADVANTAGE:
• Simple & compact design
• Suitable for moving plate & fix plate of injection moulding machine.
• Suitable for closed cooling circuits.
• Easy connection for supply & return cooling circuit, by hose nipple.
• Easy operating by red & blue color code for supply & return cooling circuit.
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| TECHNICAL DATA: |
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MATERIALS: MS OR SS PIPE |
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PRESSURE: 4-6 Bar |
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TEMP.: 0 -O 100ºC |
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VALVE: Brass Ball Valve |
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| RANGE |
| 4-Stack to 30-Stack |
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Aqua Control Systems
Mr. Hitendra Vyas,
Takshashila Shopping Center, Nr. Galaxy
Cinema Road, N.H.8, Naroda, Ahmedabad -
382325, Gujarat, India
Phone: 91-079-22812731,
M - : 99251 44184, 98254 40228
Email: aquacontrol04@yahoo.co.in
Website: www.aquacontrolsystem.com |
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